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OSHA TIP OF THE WEEK: WHEN TO REPORT OR NOT REPORT A WORKPLACE INJURY

Updated: Dec 9, 2025

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Workplace injuries and illnesses happen, but knowing when to report them to OSHA can be confusing for many managers and leaders. The article from McClone discusses that reporting every incident isn’t always required, yet failing to report when necessary can lead to penalties and safety risks.

This post breaks down the key points to help you decide when to report a workplace injury or illness to OSHA, so you can keep your team safe and stay compliant.


Understanding OSHA Reporting Requirements

OSHA requires employers to report certain work-related injuries and illnesses. The goal is to track serious incidents and prevent future hazards. However, not all injuries or illnesses must be reported immediately.


What Must Be Reported

You must report to OSHA within specific time frames if an employee:

  • Dies from a work-related incident (report within 8 hours)

  • Suffers a work-related injury or illness that results in inpatient hospitalization (report within 24 hours)

  • Experiences an amputation or loss of an eye (report within 24 hours)

These are the critical cases OSHA wants to know about quickly to respond and investigate.


What Does Not Require Immediate Reporting


Minor injuries or illnesses that do not result in hospitalization, amputation, or loss of an eye generally do not require immediate OSHA reporting. Examples include:

  • First aid cases like small cuts or bruises treated on site

  • Injuries requiring only outpatient treatment

  • Work-related illnesses without severe symptoms

These incidents should still be recorded in your OSHA 300 log but do not need to be reported immediately.


How to Determine If an Injury Is Work-Related

Not every injury or illness an employee experiences is related to work. OSHA defines a work-related injury or illness as one caused or aggravated by workplace conditions or activities.


Examples of Work-Related Injuries

  • A worker slips on a wet floor at the job site and breaks a bone

  • Exposure to harmful chemicals at work causes respiratory illness

  • Repetitive motion injuries from job tasks


Examples of Non-Work-Related Injuries

  • Injuries that happen during the employee’s commute

  • Illnesses contracted outside of work, like a cold or flu

  • Injuries from personal activities unrelated to the job

Properly identifying work-related cases ensures you report only what OSHA requires.


Steps to Take When an Injury Occurs


When an injury or illness happens, follow these steps to stay compliant and support your employee:

  1. Provide immediate medical care

    Ensure the injured worker receives prompt treatment.

  2. Determine if the injury is work-related

    Review the circumstances and OSHA’s guidelines.

  3. Record the injury in your OSHA 300 log if required

    Keep accurate records of all work-related injuries and illnesses.

  4. Report to OSHA if the injury meets reporting criteria

    Use OSHA’s online portal or phone to submit reports within the required time frame.

  5. Investigate the incident

    Identify causes and take steps to prevent similar injuries.


Common Reporting Mistakes to Avoid

Many managers make errors that can lead to fines or unsafe conditions. Watch out for these pitfalls:

  • Delaying reports beyond OSHA’s deadlines

  • Failing to report amputations or hospitalizations

  • Misclassifying injuries as non-work-related without proper review

  • Not keeping accurate OSHA logs for recordable injuries

  • Ignoring minor injuries that still require logging

Staying organized and informed helps you avoid these mistakes.


Practical Examples of Reporting Decisions


  • An employee trips over a loose cable and breaks an arm, requiring hospital admission.

Report to OSHA within 24 hours.

  • A worker gets a minor cut treated with a bandage and returns to work the same day.

No immediate OSHA report needed, but record in OSHA 300 log if work-related.

  • An employee develops carpal tunnel syndrome from repetitive tasks over months.

Record in OSHA 300 log as a work-related illness; no immediate report unless hospitalization occurs.

  • A worker catches a cold from a coworker.

No OSHA report or log entry required.


Why Accurate Reporting Matters

Reporting serious injuries helps OSHA identify workplace hazards and enforce safety standards. It also protects your company by:

  • Avoiding fines and penalties

  • Demonstrating commitment to employee safety

  • Providing data to improve workplace conditions

  • Supporting injured workers with proper documentation

Clear reporting builds trust and accountability in your team.


Final Thoughts on Reporting Workplace Injuries


Knowing when to report workplace injuries to OSHA is essential for safety and compliance. Focus on reporting deaths, hospitalizations, amputations, and loss of an eye within the required time frames. Record other work-related injuries and illnesses accurately in your OSHA logs. Avoid common mistakes by reviewing each case carefully and acting promptly.


Take action now by reviewing your current injury reporting process. Make sure your team understands OSHA requirements and keeps detailed records. This approach protects your workers and your business.


 For a more comprehensive understanding, please click the link to read the full article:


Click here for this weeks downlodable PDF sign in sheet:

This article is a summary of an article written by: David Collingwood, Director of Workers' Compensation Claims & Safety

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